In car part factories, machining brake discs needs to be both fast and precise. We worked with a client to set up a system where robot arms use magnetic gripper to load and unload parts automatically.
How the System Works
The setup uses six magnetic units (model HEPM1-58-D), arranged in two grippers. They take turns moving brake discs that weigh 15–20 kg, completing one cycle every 15 seconds. One robot now handles two machines at once, keeping the work flowing without needing people to move parts.
Better Than the Old Way
Before, one person operated each machine. Now, the robot does it all — no manual clamping, no positioning by hand. This has made the process more than five times faster and removed the need for an operator at these stations.
Good for the Parts and the People
The magnetic grippers hold the brake disc from the center without touching the surface, so there are no scratches or damage. They also don’t squeeze the disc, so it doesn’t get bent. This keeps the parts in good shape.
Plus, without workers lifting heavy parts, there’s less chance of injury and less tiredness at the end of the day. The workshop is also neater and more organized now.
Why It Matters
This kind of system shows how magnetic grippers and robots can work together to make machining better — faster, safer, and tidier. It’s a practical step forward for factories making parts like brake discs.
