EPM lifting solutions is more and more popular in shipyards due to its safe, efficient, energy-saving and environmentally friendly properties. In the high-stakes world of shipbuilding, where deadlines are tight and margins are thinner, every piece of equipment is scrutinized for its return on investment. But what are the critical factors that truly capture a shipyard’s attention?
It’s more than just “will it lift.” The decision is a strategic one, centered on safety, productivity, and the total cost of ownership. Here’s what shipyards focus on when evaluating EPM lifting solutions.
SafetyFirst: The Non-Negotiable Priorityof Lifting Solutions
In an environment as the shipyard workshop where a single accident can be catastrophic, safety is the absolute foundation.
-Zero-Fall Guarantee: This is the cornerstone of EPM technology. The most significant fear—power failure—is eliminated. Once magnetized, the electro permanent magnetic lifters hold the load using permanent magnets, requiring no continuous power. A power outage will not cause a drop. Demagnetization only occurs with a deliberate, brief pulse of reverse current. This inherent safety feature is often the primary reason shipyards make the switch.
-Redundant Safety Systems: Integrated battery backups with charge-level monitoring, and clear audio-visual status indicators (Magnet On/Off) against human error and equipment failure.
Radical Efficiency & Productivity Gains
A shipyard’s profitability is directly linked to its throughput. EPM lifters are not just tools; they are productivity engines.
-Faster Cycle Times: Magnetization and demagnetization happen in seconds. This allows for incredibly rapid pickup and release of plates, blocks, and profiles, accelerating the entire workflow from stockyard to assembly.
-Zero Surface Damage: The magnetic hold leaves no marks, preserving pre-finished coatings and eliminating the cost and time associated with repairing weld burns from lugs.
The Total Cost of Ownership (TCO) Equation
-High ROI, Fast Payback: While the initial investment is significant, the return is compelling. By calculating the savings in labor, consumables, and, most importantly, the reduced build-cycle times, most yards achieve a full return on investment within 1-3 years.
-Near-Zero Energy Consumption: Power is only used during the brief (<3 seconds) magnetize/demagnetize cycles. Holding the load consumes no energy.
-No Wear Parts:Unlike vacuum lifters that require regular seal and filter replacements, EPM lifters have no recurring consumables, leading to very low ongoing maintenance.
For a forward-thinking shipyard, adopting Electro-Permanent Magnet lifting Solutions aren’t just about buying a new tool. It’s about investing in a smarter, safer, and more profitable workflow.
Are you ready to evaluate how EPM technology can transform your shipyard’s lifting operations? Contact our team of experts for a personalized productivity and ROI analysis.
