Efficiency drives the modern automotive manufacturing. Car manufacturers constantly seek ways to speed up production. However, handling heavy raw materials remains a major bottleneck. Automatic Steelwork is the key to solving this challenge, wihich replaces slow manual labor with smart technology. This article explores a successful case study in this field.
Slow and Unsafe Handling
Many factories still struggle with outdated methods. One automotive client faced serious issues with their steel handling. Previously, they used simple hooks for loading raw plates. Additionally, they used small permanent magnets for unloading. This process required too much manual work, consequently, the overall production efficiency remained low.
Safety was another major concern for the team. Workers faced risks while moving heavy steel manually. Furthermore, the old tools could not handle small cut parts well. The factory needed a change. They specifically wanted to handle parts as small as 150x150mm securely.
EPM Automatic Steelwork Solution
HVR MAG provided a powerful answer to this problem. We introduced a custom Automatic Steelwork solution. The system uses the HEPMP-9432A-QG model. It consists of 32 individual magnetic units working together.
This system uses electro-permanent magnetic technology. It consumes electricity only during the magnetization and demagnetization phases. Therefore, it saves energy and remains safe during power outages.
Magnetic Lifter Works for Automatic Steelwork
The operation process is smooth and fast. First, the magnet lifts the entire raw steel plate onto the CNC table. Next, the cutting machine processes the steel. Then, the most impressive step happens: the magnetic system lifts all the cut pieces simultaneously.
This capability is a significant technical breakthrough. It successfully lifts cut parts larger than 150x150mm in one go. As a result, the cutting table clears quickly for the next job.
Conclusion
The results satisfied the client completely. Their overall production efficiency increased significantly. Also, the utilization rate of the cutting machine improved. Most importantly, the workshop became much safer for the workers.
Automatic Steelwork transforms automotive manufacturing lines. It solves the pain points of manual loading and unloading. An automated magnetic lifting solution reduces costs and boosts speed. Contact HVR MAG to upgrade your steel handling process today.
