We engineer robust and intelligent lifting solutions for modern automation. Our focus is on providing tools that integrate seamlessly, enhance safety, and operate with unwavering reliability. Industrial automation magnet(EPM) systems for channel beam handling are a prime example of this philosophy in action.
The Challenge of Handling Channel Beams
Channel beams, with their unique U-shaped profile, present a distinct challenge for automated gripping. Traditional mechanical clamps require precise positioning and can mar surfaces. Vacuum systems struggle with the uneven geometry and porous surfaces often found on steel. Our solution eliminates these complexities.
How Our Electro-Permanent Magnet Works
Unlike standard electromagnets, industrial automation magnet uses a clever combination of permanent magnets and electromagnets. The principle is simple yet powerful:
To Lift:Â A short, one-second pulse of current aligns the internal magnetic fields, creating a powerful holding force on the beam.
To Release:Â Another brief pulse reorients the fields, causing the magnetic force to cancel itself out internally, allowing for a clean, precise release.
This means the magnet requires zero power to hold the load. It is not affected by power outages or cable failures, making it an inherently safe choice for overhead lifting.
Key Benefits for Your Automated Palletizing System
Unmatched Reliability:Â The permanent magnet core ensures your beams are held securely, even during a total power loss. This drastically reduces risk and protects both your product and equipment.
Significant Energy Savings:Â Energy is only used during the brief pick and release cycles. For a typical operation, our systems consume over 95% less energy than a traditional electromagnet, reducing your operating costs.
Simplified Integration:Â Designed for easy mounting on robotic arms or gantry systems, our magnets streamline the automation process. They require no complex hydraulic systems or air lines.
Minimal Maintenance:Â With no moving parts and a sealed, rugged housing, our EPM systems are built for years of service in demanding industrial environments with minimal downtime.
Gentle on Materials:Â The magnetic grip is strong and secure without applying damaging pressure or leaving clamp marks on the finished surface of your beams.
Engineered for Performance
We design our magnets with the application in mind. For channel beams, the magnetic circuit is optimized to make maximum contact with the flanges, ensuring a secure grip even on slightly irregular or painted surfaces.
