Enhancing Automation and Efficiency
In the ever-evolving field of elevated work platform manufacturing, the pursuit of improved efficiency and safety has prompted companies to adopt state-of-the-art automation technologies. HVR MAG’s magnetic grippers have become a crucial solution, facilitating the smooth incorporation of advanced automation into material handling operations.
Our client, a top elevated – work platform maker, has shifted from manual to an automated handling system. After using customized HVR MAG’s HEPMP – 60P30 and HEPM1 – 40 magnets, able to handles 20 – kg components accurately. Significantly boosts efficiency in assembling fuel tanks and key parts.
Customization for Efficiency
The tailored magnetic gripper configuration, featuring four separate control signals, was carefully engineered to manage individual items weighing as much as 20 kilograms for assembly line operations. This specialized solution facilitates the accurate positioning of components, guaranteeing that each part is correctly aligned for the assembly of fuel tanks, a task that had previously encountered significant inefficiencies.
The implementation of HVR MAG’s technology has produced numerous advantages compared to traditional manual handling techniques. When paired with robotic systems, the magnetic gripper provides a fast and efficient substitute for manual clamping, featuring quick alignment functions. This shift has eliminated the necessity for manual labor, resulting in a significant fourfold increase in efficiency, which in turn lowers labor costs and boosts overall productivity.
Safety and Surface Protection
Electropermanent magnets minimize workpiece damage during material handling. Their strong adhesion ensures secure transport, reducing scratches and material cross-contamination. At the same time, addresses key risks of manual methods like surface deformation.
The feedback received after implementation has been highly favorable. The system has successfully addressed the issues of deformation and surface damage that were prevalent in earlier processes, resulting in enhanced production stability and a decrease in product defect rates. Additionally, the output capacity has more than tripled compared to the original levels, with no incidents of work-related accidents reported.
If your manufacturing operation could benefit from a safer, more efficient, and automated approach to material handling, HVR MAG is ready to assist. Our magnetic grippers are the key to unlocking new levels of productivity and safety in your facility. Contact HVR MAG today to discuss how our magnetic grippers can revolutionize your elevated work platform production.
**Contact HVRMAG for a Customized Solution:Â export@hvrmagnet.com**
