Introduction
Industrial automation faces unique challenges in handling steel circular workpiece precisely. HVR MAG’s magnetic grippers offer an advanced solution for steel circular workpiece handling. They combine robust strength, adaptable design, and secure operation to overcome transportation complexities.
Client Challenge
A leading automation manufacturer faced challenges managing steel circular workpieces. These components varied in size and weight, with some reaching 287 kg at 6 mm thickness. Previous,traditional methods using manual labor and electromagnetic systems proved inadequate. They created safety risks, workflow inefficiencies, and high labor demands.
Magnetic Solution
To address these issues, the HEPMP-2217A was implemented to automate the handling process. This system offers a robust adhesive force, enabling it to securely grasp and transport workpieces with diameters ranging from Φ260 to Φ742 mm and wall thicknesses between 3 and 10 mm.
Key Features and Benefits of Magnecti Gripper
- Robust Magnetic Adhesion and Adaptability:
The HEPMP-2217A gripper features a formidable magnetic strength that effectively secures steel circular workpieces of varying dimensions and weights. Besides, its innovative dual-magnet technology, coupled with an optimized magnetic circuit design, guarantees stable transport, thereby mitigating the risk of workpieces dislodging due to movement or impact.
- Accurate Placement:
The HEPMP-2217A efficiently adheres to and positions components with high precision. This accuracy minimizes the need for manual adjustments, thereby conserving time and reducing the likelihood of errors, which establishes a reliable groundwork for subsequent processing or assembly operations.
- Safety and Dependability:
Additionally, the gripper supports fail-safe mechanism that maintains its magnetic strength even in the event of power failures, ensuring ongoing adherence of components and averting potential accidents. Its control system is engineered to prevent unintentional demagnetization, thereby further bolstering safety and operational reliability.
- Operational Efficiency:
At the same time, the HEPMP – 2217A magnetizes and demagnetizes in 0.1 – 1 sec. It greatly cuts the time for handling steel circular workpiece. This speed is ideal for high – volume, efficiency – crucial production.
- Smooth Automation Integration:
Most important, the gripper seamlessly integrates with robotic and automated systems, facilitating automated control over adhesion, transport, and demagnetization functions. This integration culminates in a fully automated handling solution that diminishes the need for manual labor and the associated costs.
Conclusion
HVR MAG’s HEPMP-2217A magnetic grippers represent a significant advancement in the integration of cutting-edge technology with practical uses in the realm of industrial automation. These devices offer a dependable, efficient, and secure method for managing circular shaped workpiece, thereby improving productivity and maintaining seamless operations.
For organizations aiming to enhance their automated handling systems with a trustworthy and effective solution, HVR MAG’s HEPMP-2217A electro-permanent magnetic gripper is an excellent choice. Reach out to HVR MAG to explore how this innovative technology can be customized to meet your unique requirements and boost your production efficiency.
