In the manufacturing industry’s continuous pursuit of efficiency, precision, and safety, a leading manufacturing enterprise has successfully combined integrated electro-permanent magnets with balance cranes, achieving a significant breakthrough in the sorting, loading, and unloading for Materialhandling. Visit our website for more.
Application
Zhengzhou Coal Mining Machinery (Group) Co., Ltd, a customer we have been cooperating with for a long time and also a well-known enterprise specializing in steel plate processing, previously faced issues such as low efficiency, high labor intensity, and potential safety hazards during Materialhandling. 
They need to sort 1T steel plates and load/unload 500kg steel plates at the beveling machine workstation using a balanced crane.
We designed a magnet system for their balance crane. This combination offers distinct advantages. It enables efficient operation. The integrated electro – permanent magnet can quickly and firmly hold the steel plate. Its strong magnetic force ensures the plate doesn’t fall or shake during lifting. With the balance crane’s flexible movement, operators can easily and precisely place the plate at the designated spot. This significantly speeds up loading and unloading.
In terms of precision, the system excels. The electro – permanent magnet has uniform magnetic force distribution. It keeps the steel plate in a proper position when adsorbing and releasing, reducing sorting errors from misalignments. This improves product quality and cuts down on subsequent adjustment work.
Moreover, this solution greatly reduces worker labor intensity. Previously, workers had to exert much physical effort to handle heavy steel plates. Now, with the balance crane and the electro – permanent magnet’s automatic adsorption, the operation is easy. This reduces work errors and injury risks due to fatigue.
This successful case brings significant economic benefits to our customer. It also offers valuable references for the whole industry. It shows the great potential of innovative technologies in optimizing production, boosting efficiency, and ensuring safety.
In the future, we expect to see more such innovative applications. They will drive the manufacturing industry towards a more intelligent, efficient, and sustainable path.
