Handling large cast iron pipe presents unique challenges. These pipes are heavy and awkward. Workers face significant safety risks daily. Choosing the right lifting tools is absolutely critical.
The Challenge of Heavy Cast Iron Pipe
Cast iron pipes, like ductile iron pipes, are essential for many industries. Common sizes are very large. For example, pipes might be 6.3 meters long. Their diameter can exceed 2700mm. Consequently, single pipes can weigh up to 13 tonnes. Adding coatings like cement pushes weight near 15 tonnes. Lifting these safely demands robust solutions.
Traditional Methods: Safety Risks
Many factories used electromagnetic lifting tools before. However, these tools had serious drawbacks. Firstly, pipe dropping incidents occurred too often. This created major safety hazards on the shop floor. Secondly, the electromagnetic tools were very heavy themselves. Therefore, operators found them difficult and tiring to maneuver. Moreover, power failures meant instant loss of magnetic force. This risk was unacceptable.
A Superior Solution: HVR MAG Electro Permanent Magnet Lifters
Fortunately, advanced lifting technology solves these problems. Specialized HVR MAG electro permanent magnet lifters offer a better way. For instance, one major Chinese pipe manufacturer adopted this solution. They use a dedicated lifting frame. This frame integrates six powerful permanent magnet units (HEPMT-1750BS). Together, they safely handle pipes up to 15 tonnes.
The results using electro permanent magnets are impressive. Primarily, worker safety improved dramatically. The magnets hold securely, even during power cuts. Furthermore, operators find the new system much easier to use. The equipment itself is significantly lighter. So, workers experience less fatigue. Additionally, operating costs plummeted. Amazingly, energy use is just 5% of old electromagnetic tools. This means huge savings on electricity.
Key Takeaway for Safe Cast Iron Pipe Lifting
Handling cast pipe safely requires modern solutions. Traditional electromagnetic lifters pose risks. They are heavy and unreliable during outages. Instead, consider specialized electro permanent magnet lifting systems. They not only guarantee secure holds, but also make operations smoother. Critically, they drastically cut energy costs. Ultimately, investing in the right lifting gear protects people and boosts efficiency. Choose safety and performance for your cast pipe handling needs.
