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Fixture Tooling in Welding and Manufacturing

Fixture tooling can accurately locate workpieces and ensure accurate docking of various components during welding. This precision helps improve welding quality and consistency.

Fixture Tooling for Industrial Automation

  • Fixture Tooling can handle a variety of material sizes and shapes
  • Magnets do not change their magnetic state when power failure
  • Control unit could be integrated to the PLC system of robot
  • Less energy comsumption
  • Low-maintenance
  • Compact and powerful

Welding and Manufacturing

Fixture Tooling can be integrated with automation systems to make welding and manufacturing processes more intelligent and improve overall production line efficiency.

  • Through stable positioning and support, fixture tools can reduce stress deformation generated during the welding process, thereby improving the quality of welded joints.

  • Fixture tooling can ensure accurate docking of various frame components during the welding process, ensuring welding accuracy and consistency, and reducing errors.

  • Fixture tooling can quickly and effectively fix frames, reduce adjustment time for workers during the welding process, and improve overall production efficiency.

  • By stably fixing the frame components, fixture tooling can reduce stress deformation during welding, thereby improving the quality and strength of welded joints.

Fixture Tooling

Fixture tooling can reduce the adjustment time of workers during the welding process and improve production efficiency, especially in large-scale production, by fixing workpieces and fixtures.

What is HVRMAG Fixture Tooling

Fixture tooling can be integrated with automation systems to make welding and manufacturing processes more intelligent and improve overall production line efficiency.

 

Fixture tooling greatly improves production efficiency, quality, and safety during welding and manufacturing processes, providing strong support for the development of modern industry.

Product Feature Box

End-of-arm tools, with its unique advantages, have become a key force driving the process of industrial automation.

Energy Saving

Only uses electricity in MAG & DEMAG phase, saving energy up to 95%

High Efficiency

Short cycle time,magnetization/demagnetization with in 2 seconds.

Flexible&Reliable

Lightweight structure to maximise the end-of-arm capacity.

High Safety

Magnetic force can remain even in a sudden power failure.

Maintenance-free

No moving parts inside nearly zero maintenance cost.

Customised Design

Customised design for perfect pick-up of any workpiece.

Fire arm bracket assembly spot welding

Fixture Tooling ensures precise docking of various components before spot welding, reducing welding errors and ensuring welding quality. Improve welding consistency.

Welding Assembly Application

Fixture tooling can quickly and effectively position and fix components, reducing the adjustment time of workers during the welding process, thereby improving overall production efficiency.

Resource Download

Data Sheet

Click on the link to learn more.Choose the appropriate magnet based on your working conditions

Catalog Download

Click on the link to learn more about our products. Fill in the form below to receive the brochure directly to your email.

Video

Click on the link to learn more about our magnetic slolutions in all kinds of application.

Customized Solutions

During the welding process, Fixture Tooling can accurately locate the workpiece to be welded. For complex shaped workpieces, such as irregular brackets in automotive parts, fixtures can accurately fix each part of the workpiece in the required position according to the design requirements by designing specific positioning pins, positioning blocks, and other structures.

More Applications

More real applications we designed for our customer.

Large Structural Welding Applications

When welding large metal structural components (such as bridge steel beams), the fixture can firmly clamp the workpiece, keeping it stable during the welding process. Reduce workpiece distortion, bending and other deformations to ensure welding quality.

Automotive Welding Applications

In the automobile welding workshop, by using fixture tooling can continuously weld the structure parts fixed on the fixtures according to the preset welding program, improving welding speed and consistency, suitable for large-scale automobile production.

Is the fixture tooling safe during the welding process ?

Yes, and due to the fixture tooling can replace manual fixation of workpieces, this to some extent reduces the risk of injury to operators due to exposure to hazardous welding environments, providing a safer working environment for operators.

What are the advantages of Fixture Tooling?
  • Fixture toolingcan effectively overcome the deformation and pinch damage caused by the original process, making the production process more stable and reducing the product defect rate.
  • The labor cost has been reduced from 2 people to 1 person.
  • Significantly improve production efficiency, with production capacity more than doubled compared to before.
How Is HVR MAG's Overseas After-Sales Service ?
  • Some of HVR MAG’s local agents can provide technical services.Professional engineers can be delegated to provide installation assisttance.
  • Technical Window Consulting available at any time from HVR MAG.
What quality certifications HVR MAG have ?

We have successfully obtained the TÜV Rheinland certification,CE certification, ISO 9001.

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