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Magnetic Workholding for Automated Material Handling

Increase productivity with fast, stable, and intelligent magnetic handling solutions.

  • The magnetic force remains present even in the event of a power failure. Safe operation guaranteed.
  • Safe & efficient picking and placement for repeated operations.
  • Reduced labour costs and increased productivity.

Why you can trust HVR MAG magnetic workholding system

  • Tailor-made solution for the best automation result
  • Lightweight with maximized end-of-arm gripping capacity
  • No damage or deformation of the workpiece when clamped by a magnetic gripper
  • Less energy consumption
  • Electropermanent magnetic Technology offers the safest transport method
  • Maintenance-free in use

Magnetic workholding system we make

In metal processing, such as cutting, stamping and other processes, magnetic workholding system can provide stable gripping force. For steel plates, the magnetism can tightly adhere to the surface of the plates, preventing slipping during transportation.

  • Magnetic Workholding Solution can greatly improve the efficiency of plate cutting. In automated cutting production lines, Magnetic Workholding Solution can grasp and fix the plate in seconds, while traditional fixtures may require manual operation for complex clamping steps, which takes more time.

  • Magnetic Workholding Solution has many applications in bending.The clamping speed of Magnetic solution is faster compared to traditional mechanical fixtures. In the bending process, operators or automated equipment can use Magnetic Workholding Solution to quickly fix the sheet on the workbench.

  • During the Stamping Part Holding process, the Magnetic Workholding Solution can accurately position the metal sheet to be stamped in the correct position on the stamping die. In the stamping process of large-scale production, the Magnetic Workholding Solution can complete the clamping actions within seconds.

  • During the Stamping Part Holding process, the Magnetic Workholding Solution can accurately position the metal plate to be stamped in the correct position on the stamping die. In the stamping process of large-scale production, the Magnetic Workholding Solution can complete the clamping actions within seconds.

Magnetic Workholding Solution

By using automated Magnetic Workholding Solution, the dependence on manual labor has been reduced in the metal processing process, resulting in lower labor intensity for workers.And the production efficiency is improved, which is very important for the development of enterprises.

What is HVRMAG Magnetic Workholding Solution

Magnetic Workholding Solution is a transfer device for industrial automation and robotics, utilizing electro permanent magnetic gripper for manipulation, clamping and moving of workpieces with various shapes and weight.

Magnetic Workholding Solution improves efficiency, safety, and flexibility in the field of Metal Processing. Therefore, it has been applied in many working applications such as:

  • Corte de chapas - Dobra
  • Estampagem - Paletização
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Why Magnetic Workholding Is Essential for Modern Automation

As ferramentas de fim de braço, com suas vantagens exclusivas, tornaram-se uma força fundamental que impulsiona o processo de automação industrial.

Economia de energia

Utiliza eletricidade somente nas fases MAG e DEMAG, economizando energia em até 95%

Alta eficiência

Tempo de ciclo curto, magnetização/desmagnetização em 2 segundos.

Flexível e confiável

Estrutura leve para maximizar a capacidade da extremidade do braço.

Alta segurança

A força magnética pode permanecer mesmo em uma falha repentina de energia.

Livre de manutenção

Sem peças móveis no interior, com custo de manutenção quase nulo.

Design personalizado

Design personalizado para a coleta perfeita de qualquer peça de trabalho.

Aplicação de carga e descarga de placas

During the loading and unloading process, the Magnetic Workholding Solution with the automation system, can achieve precise gripping and placement of the workpiece. It can quickly grasp and place workpieces as required, significantly reducing the time of each loading and unloading cycle and improving overall loading and unloading efficiency.

Aplicação de dobra

During the bending process, the bending mold exerts tremendous pressure on the plates metal, which may cause displacement of the workpiece. The strong adsorption force of the Magnetic Workholding Solution can effectively prevent the workpiece from deviating during bending.

Aplicação de paletização

In the palletizing process, the Magnetic Workholding Solution can accurately place the workpiece in a specific position on the pallet. By cooperating with the automation control system, it can accurately place each workpiece according to the preset stacking mode. It is very advantageous for subsequent storage, transportation, and handling.

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Folha de dados

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Vídeo

Clique no link para saber mais sobre nossas soluções magnéticas em todos os tipos de aplicação.

Details of Magnetic Workholding Solution

Magnetic Workholding Solution can quickly grasp and release workpieces, significantly improving production efficiency, especially in high-frequency handling environments.

Magnetic Workholding Solution Applications

Magnetic Workholding Solution can adapt to workpieces of different shapes, sizes, and weights, providing flexible solutions suitable for diverse production needs.

Aplicação de paletização

Magnetic Workholding Solution can provide strong and stable magnetic force, ensuring firm grip for metal products (such as metal sheets, metal parts, etc.) in automated palletizing.

Aplicação de corte de chapas

Magnetic Workholding Solution can stably grasp workpieces and accurately place them in designated positions, ensuring the accuracy of loading and unloading positions,Can flexibly adapt to workpieces of different shapes.

Can magnetic workholding be integrated with robots and gantry systems?

Yes. Magnetic workholding systems can be easily integrated with robotic arms, gantry systems, and automated production lines for efficient material handling.

Will the workpiece fall if power is lost during operation?

No. Electro-permanent magnetic systems maintain holding force without continuous power, helping prevent load drops during unexpected power failure.

What types of workpieces are suitable for magnetic workholding?

Magnetic workholding is suitable for steel plates, pipes, shafts, welded parts, cut pieces, and many other ferrous metal workpieces.

Can magnetic workholding handle irregular or cylindrical workpieces?

Yes. Customized magnetic pole designs, such as V-type poles or movable magnet layouts, allow stable gripping of irregular and cylindrical materials.

Qual é o princípio de funcionamento do ímã eletropermanente?

Os ímãs eletropermanentes são compostos de dois materiais magnéticos distintos: um que é magneticamente duro, como o Nd-Fe-B, e outro que é semiduro, como o Alnico. Esses materiais são cobertos em ambas as extremidades por um material magneticamente macio, geralmente ferro, e são então envolvidos por uma bobina. Quando um pulso de corrente de uma polaridade específica flui pela bobina, ele faz com que os materiais se alinhem e aumenta o fluxo externo do fluxo magnético. Entretanto, quando um pulso de corrente de polaridade oposta flui, ele reverte a magnetização do material semiduro, deixando o material duro inalterado. Isso redireciona parte ou todo o fluxo para circular dentro do dispositivo, reduzindo efetivamente o fluxo magnético externo. O resultado final é um método altamente controlado e eficiente de manipulação de campos magnéticos para uma ampla gama de aplicações.

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