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Magnetic Workholding for Automated Material Handling

Increase productivity with fast, stable, and intelligent magnetic handling solutions.

  • The magnetic force remains present even in the event of a power failure. Safe operation guaranteed.
  • Safe & efficient picking and placement for repeated operations.
  • Reduced labour costs and increased productivity.

Why you can trust HVR MAG magnetic workholding system

  • Tailor-made solution for the best automation result
  • Lightweight with maximized end-of-arm gripping capacity
  • No damage or deformation of the workpiece when clamped by a magnetic gripper
  • Less energy consumption
  • Electropermanent magnetic Technology offers the safest transport method
  • Maintenance-free in use

Magnetic workholding system we make

In metal processing, such as cutting, stamping and other processes, magnetic workholding system can provide stable gripping force. For steel plates, the magnetism can tightly adhere to the surface of the plates, preventing slipping during transportation.

  • Magnetic Workholding Solution can greatly improve the efficiency of plate cutting. In automated cutting production lines, Magnetic Workholding Solution can grasp and fix the plate in seconds, while traditional fixtures may require manual operation for complex clamping steps, which takes more time.

  • Magnetic Workholding Solution has many applications in bending.The clamping speed of Magnetic solution is faster compared to traditional mechanical fixtures. In the bending process, operators or automated equipment can use Magnetic Workholding Solution to quickly fix the sheet on the workbench.

  • During the Stamping Part Holding process, the Magnetic Workholding Solution can accurately position the metal sheet to be stamped in the correct position on the stamping die. In the stamping process of large-scale production, the Magnetic Workholding Solution can complete the clamping actions within seconds.

  • During the Stamping Part Holding process, the Magnetic Workholding Solution can accurately position the metal plate to be stamped in the correct position on the stamping die. In the stamping process of large-scale production, the Magnetic Workholding Solution can complete the clamping actions within seconds.

Magnetic Workholding Solution

By using automated Magnetic Workholding Solution, the dependence on manual labor has been reduced in the metal processing process, resulting in lower labor intensity for workers.And the production efficiency is improved, which is very important for the development of enterprises.

What is HVRMAG Magnetic Workholding Solution

Magnetic Workholding Solution is a transfer device for industrial automation and robotics, utilizing electro permanent magnetic gripper for manipulation, clamping and moving of workpieces with various shapes and weight.

Magnetic Workholding Solution improves efficiency, safety, and flexibility in the field of Metal Processing. Therefore, it has been applied in many working applications such as:

  • Plate Cutting    • Bending
  • Stamping        • Palletizing
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Why Magnetic Workholding Is Essential for Modern Automation

End-of-arm tools, with its unique advantages, have become a key force driving the process of industrial automation.

Energy Saving

Only uses electricity in MAG & DEMAG phase, saving energy up to 95%

High Efficiency

Short cycle time,magnetization/demagnetization with in 2 seconds.

Flexible&Reliable

Lightweight structure to maximise the end-of-arm capacity.

High Safety

Magnetic force can remain even in a sudden power failure.

Maintenance-free

No moving parts inside nearly zero maintenance cost.

Customised Design

Customised design for perfect pick-up of any workpiece.

Plates loading&unloading application

During the loading and unloading process, the Magnetic Workholding Solution with the automation system, can achieve precise gripping and placement of the workpiece. It can quickly grasp and place workpieces as required, significantly reducing the time of each loading and unloading cycle and improving overall loading and unloading efficiency.

Bending application

During the bending process, the bending mold exerts tremendous pressure on the plates metal, which may cause displacement of the workpiece. The strong adsorption force of the Magnetic Workholding Solution can effectively prevent the workpiece from deviating during bending.

Palletizing Application

In the palletizing process, the Magnetic Workholding Solution can accurately place the workpiece in a specific position on the pallet. By cooperating with the automation control system, it can accurately place each workpiece according to the preset stacking mode. It is very advantageous for subsequent storage, transportation, and handling.

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Data Sheet

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Video

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Details of Magnetic Workholding Solution

Magnetic Workholding Solution can quickly grasp and release workpieces, significantly improving production efficiency, especially in high-frequency handling environments.

Magnetic Workholding Solution Applications

Magnetic Workholding Solution can adapt to workpieces of different shapes, sizes, and weights, providing flexible solutions suitable for diverse production needs.

Palletizing Application

Magnetic Workholding Solution can provide strong and stable magnetic force, ensuring firm grip for metal products (such as metal sheets, metal parts, etc.) in automated palletizing.

Plate Cutting Application

Magnetic Workholding Solution can stably grasp workpieces and accurately place them in designated positions, ensuring the accuracy of loading and unloading positions,Can flexibly adapt to workpieces of different shapes.

Can magnetic workholding be integrated with robots and gantry systems?

Yes. Magnetic workholding systems can be easily integrated with robotic arms, gantry systems, and automated production lines for efficient material handling.

Will the workpiece fall if power is lost during operation?

No. Electro-permanent magnetic systems maintain holding force without continuous power, helping prevent load drops during unexpected power failure.

What types of workpieces are suitable for magnetic workholding?

Magnetic workholding is suitable for steel plates, pipes, shafts, welded parts, cut pieces, and many other ferrous metal workpieces.

Can magnetic workholding handle irregular or cylindrical workpieces?

Yes. Customized magnetic pole designs, such as V-type poles or movable magnet layouts, allow stable gripping of irregular and cylindrical materials.

What Is the working principle of electro-permanent magnet?

Electro permanent magnets are composed of two distinct magnetic materials: one that is magnetically hard, such as Nd-Fe-B, and one that is semi-hard, such as Alnico. These materials are capped at both ends with a magnetically soft material, typically iron, and are then wrapped with a coil. When a current pulse of a specific polarity flows through the coil, it causes the materials to align and increases the external flow of magnetic flux. However, when a current pulse of the opposite polarity flows, it reverses the magnetization of the semi-hard material while leaving the hard material unchanged. This redirects some or all of the flux to circulate within the device, effectively reducing the external magnetic flux. The end result is a highly controlled and efficient method of manipulating magnetic fields for a wide range of applications.

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