Magnetic Gripper for Metal Processing
- Energy saving, no power consumption during work process
- Reduce your cycle time and improve your metal processing efficiency
- Get great usage flexibility,suitable for some complex working conditions
- Even after a power outage or emergency stop, the grip can be maintained
- Customized design can be used in various applications
- Handle with reliability and safety
Magnetic Gripper in Industrial Automation
In metal processing, such as cutting, stamping and other processes, magnetic grippers can provide stable gripping force. For steel plates, the magnetism can tightly adhere to the surface of the plates, preventing slipping during transportation.
Magnetic Gripper can greatly improve the efficiency of plate cutting. In automated cutting production lines, Magnetic Gripper can grasp and fix the plate in seconds, while traditional fixtures may require manual operation for complex clamping steps, which takes more time.
Magnetic Gripper has many applications in bending.The clamping speed of Magnetic Gripper is faster compared to traditional mechanical fixtures. In the bending process, operators or automated equipment can use Magnetic Gripper to quickly fix the sheet on the workbench.
During the Stamping Part Holding process, the Magnetic Gripper can accurately position the metal sheet to be stamped in the correct position on the stamping die. In the stamping process of large-scale production, the Magnetic Gripper can complete the clamping actions within seconds.
During the Stamping Part Holding process, the Magnetic Gripper can accurately position the metal plate to be stamped in the correct position on the stamping die. In the stamping process of large-scale production, the Magnetic Gripper can complete the clamping actions within seconds.
Magnetic Gripper
By using automated magnetic gripper, the dependence on manual labor has been reduced in the metal processing process, resulting in lower labor intensity for workers.And the production efficiency is improved, which is very important for the development of enterprises.
What is HVRMAG Magnetic Gripper
Magnetic Gripper is a transfer device for industrial automation and robotics, utilizing electro permanent magnetic gripper for manipulation, clamping and moving of workpieces with various shapes and weight.
Magnetic Gripper improves efficiency, safety, and flexibility in the field of Metal Processing. Therefore, it has been applied in many working applications such as:
- Plate Cutting • Bending
- Stamping • Palletizing
Product Feature Box
End-of-arm tools, with its unique advantages, have become a key force driving the process of industrial automation.
Only uses electricity in MAG & DEMAG phase, saving energy up to 95%
Short cycle time,magnetization/demagnetization with in 2 seconds.
Lightweight structure to maximise the end-of-arm capacity.
Magnetic force can remain even in a sudden power failure.
No moving parts inside nearly zero maintenance cost.
Customised design for perfect pick-up of any workpiece.
Plates loading&unloading application
During the loading and unloading process, the magnetic gripper with the automation system, can achieve precise gripping and placement of the workpiece. It can quickly grasp and place workpieces as required, significantly reducing the time of each loading and unloading cycle and improving overall loading and unloading efficiency.
Bending application
During the bending process, the bending mold exerts tremendous pressure on the plates metal, which may cause displacement of the workpiece. The strong adsorption force of the magnetic gripper can effectively prevent the workpiece from deviating during bending.
Palletizing Application
In the palletizing process, the Magnetic Gripper can accurately place the workpiece in a specific position on the pallet. By cooperating with the automation control system, it can accurately place each workpiece according to the preset stacking mode. It is very advantageous for subsequent storage, transportation, and handling.
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Details of Magnetic Gripper
Magnetic gripper can quickly grasp and release workpieces, significantly improving production efficiency, especially in high-frequency handling environments.
Magnetic Gripper applications
Magnetic Gripper can adapt to workpieces of different shapes, sizes, and weights, providing flexible solutions suitable for diverse production needs.
Magnetic grippers can provide strong and stable magnetic force, ensuring firm grip for metal products (such as metal sheets, metal parts, etc.) in automated palletizing.
Magnetic grippers can stably grasp workpieces and accurately place them in designated positions, ensuring the accuracy of loading and unloading positions,Can flexibly adapt to workpieces of different shapes.
- Detailed working applicationrequirements (whether there are special working application such as: turn over)
- The quantity of workpieces that need to be transported at once
- Dimensional information of the workpiece
- Range of weight of the workpiece
- The handlingFrequency(how long for a cycle)
NO,low-maintenance. There are no moving parts inside the magnet Just need to keep it clean and maintain the electric circuit well.
Yes. Control unit could be integrated to the PLC system of robot.
No,Less energy consumption.Because it only uses electricity in MAG & DEMAG phase, saving energy up to 95%
Electro permanent magnets are composed of two distinct magnetic materials: one that is magnetically hard, such as Nd-Fe-B, and one that is semi-hard, such as Alnico. These materials are capped at both ends with a magnetically soft material, typically iron, and are then wrapped with a coil. When a current pulse of a specific polarity flows through the coil, it causes the materials to align and increases the external flow of magnetic flux. However, when a current pulse of the opposite polarity flows, it reverses the magnetization of the semi-hard material while leaving the hard material unchanged. This redirects some or all of the flux to circulate within the device, effectively reducing the external magnetic flux. The end result is a highly controlled and efficient method of manipulating magnetic fields for a wide range of applications.